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Compressor: Comprehensive Resource Guide

Anand George
#CostEstimation#Equipment#PlantFCE

Overview

Compressors are essential mechanical devices designed to increase the pressure of gases or create a vacuum by reducing their volume. Widely used in industries such as oil and gas, petrochemicals, food and beverage, and pharmaceuticals, compressors play a crucial role in enabling processes like refrigeration, gas transfer, and vacuum creation. This guide covers various types of compressors conforming to ISO 10628-2 standards.

P&ID Symbol of Compressors

Compressors are represented in P&IDs with distinct symbols that highlight their operational principles and configurations:

SymbolNameDescription
Compressor Centrifugal Type SymbolCompressor Centrifugal TypeA mechanical device that uses a high-speed impeller to compress gases.
Compressor Ejector Type (Vacuum Pump Jet) SymbolCompressor Ejector Type (Vacuum Pump Jet)A mechanical device that operates by creating a vacuum using high-velocity jet streams.
Compressor Rotary Type (Vacuum Pump Rotary Piston Type) SymbolCompressor Rotary Type (Vacuum Pump Rotary Piston Type)A mechanical device that utilizes a rotating piston mechanism to compress gases or create a vacuum.
Compressor Screw Type SymbolCompressor Screw TypeA mechanical device that features intermeshing screws to compress gases.
Compressor Vacuum Pump Diaphragm Type SymbolCompressor Vacuum Pump Diaphragm TypeA mechanical device that employs a flexible diaphragm to compress gases or create a vacuum.
Compressor Vacuum Pump SymbolCompressor Vacuum PumpA general-purpose vacuum pump for diverse industrial applications.
Compressor Vacuum Pump Liquid Ring Type SymbolCompressor Vacuum Pump Liquid Ring TypeA mechanical device that uses a liquid ring to compress gases and create a vacuum.
Compressor Vacuum Pump Reciprocating Piston Type SymbolCompressor Vacuum Pump Reciprocating Piston TypeA mechanical device that uses a piston-cylinder mechanism to create a vacuum.
Compressor Vacuum Pump Roller Vane Type SymbolCompressor Vacuum Pump Roller Vane TypeA mechanical device that employs a rolling vane mechanism for gas compression and vacuum generation.
Compressor Vacuum Pump Turbo Type SymbolCompressor Vacuum Pump Turbo TypeA mechanical device that uses high-speed rotating blades to generate a vacuum.

Applications of Compressors

Compressors are used in a variety of applications requiring gas compression or vacuum generation, including:

  1. Oil and Gas: Compressing natural gas for transportation and storage.
  2. Pharmaceuticals: Creating sterile environments through vacuum pumps.
  3. Food and Beverage: Enabling refrigeration and pneumatic transfer of materials.
  4. Chemical Processing: Compressing reactants for synthesis and separation processes.

Types of Compressors (ISO 10628-2)

1. Compressor Centrifugal Type

2. Compressor Ejector Type (Vacuum Pump Jet)

3. Compressor Rotary Type (Vacuum Pump Rotary Piston Type)

4. Compressor Screw Type

5. Compressor Vacuum Pump Diaphragm Type

6. Compressor Vacuum Pump General

7. Compressor Vacuum Pump Liquid Ring Type

8. Compressor Vacuum Pump Reciprocating Piston Type

9. Compressor Vacuum Pump Roller Vane Type

10. Compressor Vacuum Pump Turbo Type

Data Sheet of Compressors

General Information

AttributeDetails
Equipment TypeCompressor
DesignCentrifugal, Screw, Piston, Rotary, Liquid Ring
OperationGas Compression, Vacuum Creation
StandardsISO 10628-2, ASME
IndustriesOil and Gas, Pharmaceuticals, Food and Beverage

Material Specifications

ComponentMaterial Options
CasingStainless Steel, Carbon Steel
Rotor/ImpellerStainless Steel, Aluminum
SealsPTFE, Graphite
BearingsHigh-Speed, Ceramic

Technical Specifications

AttributeOptions
Capacity Range10 m³/h to 10,000 m³/h
Pressure Range0.1 bar to 500 bar
Speed Range500 to 50,000 RPM
Temperature Range-40°C to 200°C

Accessories and Add-Ons

AccessoryDetails
Control PanelFor automated operation
Vibration Monitoring SystemEnsures operational safety
Cooling SystemAir or water-cooled systems
SilencersReduces noise during operation

Micro Data Sheet for Compressors

AttributeValue
MaterialStainless Steel
TypeScrew Type
Capacity5,000 m³/h
Pressure Rating200 bar
ApplicationGas Compression

Explore micro data sheets for compressors using mD.

Vendor List for Compressors

  1. Atlas Copco: Supplies high-performance compressors for industrial applications.
  2. Ingersoll Rand: Offers reliable vacuum pumps and gas compressors.
  3. Kaeser Compressors: Specializes in screw compressors and vacuum systems.

Explore vendors for compressors in your region using Mails AI.

Cost Data for Compressors

ParameterSpecificationEstimated Cost
MaterialCarbon Steel$10,000 - $100,000
TypeScrew Type$30,000 - $150,000
Capacity5,000 m³/h$50,000 - $200,000

For accurate pricing of compressors, access cost data using Cost AI.

3D Model of Compressors

3D Model of Compressor

To integrate this 3D model of a compressor in a Process Plant use Model Builder. Download compressor.json. Choose File > Import and use the downloaded file to add the model to the scene. Choose Add > Light > Directional to add directional light.

Conclusion

Compressors are critical for enabling efficient gas compression and vacuum creation in industrial processes. Their diverse designs and operational capabilities make them suitable for a wide range of applications. Use this guide alongside tools like Micro Data Sheets, Vendor Lists, and Cost AI to make informed decisions and optimize your processes.

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