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Butterfly Valve - A Comprehensive Guide

Anand George
#CostEstimation#Valve#PlantFCE

Overview

Butterfly valves are widely used in industrial applications for regulating and isolating flow. Known for their lightweight design and cost-effectiveness, butterfly valves operate using a rotating disc to control fluid flow. Their versatility makes them suitable for a variety of industries, including oil and gas, water treatment, and HVAC systems.

P&ID Symbol of Butterfly Valves

The butterfly valve is represented in P&IDs by a simple, distinct symbol that highlights its operational characteristics:

SymbolNameDescription
Butterfly Valve Type Form 1 ISO-10628 SymbolButterfly Valve Type Form 1A Form 1 type valve with a rotating disc for flow regulation.
Butterfly Valve Type Form 2 ISO-10628 SymbolButterfly Valve Type Form 2A Form 2 type valve with a rotating disc for flow regulation.

Applications of Butterfly Valves

Butterfly valves are used in a range of applications, including:

  1. Water Treatment: For regulating water flow in pipelines.
  2. Oil and Gas: Suitable for low-pressure, large-diameter pipelines.
  3. HVAC Systems: Efficient for controlling airflow in duct systems.
  4. Chemical Processing: Used for non-corrosive and mildly corrosive fluids.

Technical Specifications

Features:

Types of Butterfly Valves:

  1. Concentric Butterfly Valve: Centered disc; suitable for low-pressure applications.
  2. Double Offset Butterfly Valve: For medium-pressure and temperature environments.
  3. Triple Offset Butterfly Valve: High-performance; ideal for high-pressure and high-temperature applications.

Data Sheet of Butterfly Valve

General Information

AttributeDetails
Valve TypeButterfly Valve
DesignConcentric, Double Offset, Triple Offset
OperationManual, Pneumatic, Electric
StandardsANSI, API, ISO, DIN
IndustriesWater Treatment, HVAC, Oil & Gas

Material Specifications

ComponentMaterial Options
BodyCast Iron, Ductile Iron, Stainless Steel
DiscStainless Steel, Aluminum Bronze
SeatEPDM, PTFE, Metal
StemStainless Steel

Technical Specifications

AttributeOptions
Size Range2 inches to 72 inches
Pressure RatingANSI Class 150, 300
Temperature Range-40°F to 600°F (-40°C to 316°C)
End ConnectionsWafer, Lug, Flanged

Actuation Options

Actuator TypeDetails
ManualHand Lever, Gearbox
PneumaticDouble-Acting, Spring Return
ElectricOn/Off, Modulating, Explosion-Proof

Performance Characteristics

AttributeDetails
Leakage ClassClass VI (Soft Seat), Class IV (Metal Seat)
Torque RequirementsVaries by size and material
Cycle Life50,000+ Cycles (Depending on application)

Accessories and Add-Ons

AccessoryDetails
PositionerAnalog or Digital
Limit SwitchesMechanical or Proximity
Solenoid ValveFor Pneumatic Actuators
Manual OverrideAvailable for Pneumatic and Electric Actuators

Example Configurations

ConfigurationDetails
Manual Operation6-inch Butterfly Valve, Cast Iron Body, Wafer End, Hand Lever
Pneumatic Actuation12-inch Butterfly Valve, Stainless Steel Disc, Spring Return Actuator, Flanged End
Electric Actuation24-inch Butterfly Valve, Ductile Iron Body, Explosion-Proof Actuator, Lug End

Additional Information

ParameterDetails
Warranty12-24 Months
CertificationsISO 9001, API 609, CE
TestingHydrostatic, Air Leakage

Micro Data Sheet for Butterfly Valves

AttributeValue
MaterialDuctile Iron
Size12 inches
Pressure Rating300 PSI
Temperature Range-20°F to 400°F
End Connection TypeWafer
Actuator TypePneumatic

Vendor List for Butterfly Valves

  1. Emerson: Offers high-performance triple-offset butterfly valves.
  2. Flowserve: Specializes in metal-seated butterfly valves for extreme conditions.
  3. Crane Co.: Supplies concentric butterfly valves for water treatment applications.

Explore vendors for butterfly valves in your region using Mails AI.

Cost Data for Butterfly Valves

ParameterSpecificationEstimated Cost
MaterialCast Iron$100 - $300
Actuator TypeElectric$500 - $1,200
Size (Diameter)12 inches$200 - $500

For accurate pricing of butterfly valves, access cost data using Cost AI.

3D Model of Butterfly Valve

3D Model of Butterfly Valve

To integrate this 3D model of a butterfly valve in a Process Plant use Model Builder. Download butterfly-valve.json. Choose File > Import and use the downloaded file to add the model to the scene. Choose Add > Light > Directional to add directional light.

Conclusion

Butterfly valves are essential components in various industrial applications. With their compact design and versatility, they provide efficient flow control and isolation. Use this guide alongside tools like Micro Data Sheets, Vendor Lists, and Cost AI to make informed decisions and optimize your engineering projects.

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