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Ultrasonic Flow Meter - A Comprehensive Guide

Anand George
#CostEstimation#Flowmeter#PlantFCE

Overview

Ultrasonic flow meters are cutting-edge devices that measure the flow rate of liquids using sound waves. They operate based on the principle of measuring the time difference or frequency shift of ultrasonic signals transmitted and received through the fluid. These meters are non-invasive, highly accurate, and versatile, making them ideal for applications in water treatment, oil and gas, and HVAC systems.

P&ID Symbol of Ultrasonic Flow Meters

The ultrasonic flow meter is represented in P&IDs with a specific symbol that highlights its non-invasive and advanced measurement capabilities:

SymbolNameDescription
Ultrasonic Flow Meter SymbolUltrasonic Flow MeterA device that measures flow using ultrasonic signals.

Applications of Ultrasonic Flow Meters

Ultrasonic flow meters are used in applications requiring accurate and non-invasive flow measurement, including:

  1. Water Treatment: Monitoring flow in distribution networks and wastewater systems.
  2. Oil and Gas: Measuring flow in pipelines for crude oil, refined products, and natural gas.
  3. HVAC Systems: Tracking thermal energy flow in chilled water systems.
  4. Food and Beverage: Monitoring liquid flows in hygienic applications.

Technical Specifications

Features:

Types of Ultrasonic Flow Meters:

  1. Transit-Time Ultrasonic Flow Meter: Measures the time difference of ultrasonic pulses traveling with and against the flow.
  2. Doppler Ultrasonic Flow Meter: Detects frequency shifts caused by particles or bubbles in the fluid.
  3. Portable Ultrasonic Flow Meter: Compact and easily deployable for temporary measurements.

Data Sheet of Ultrasonic Flow Meter

General Information

AttributeDetails
Meter TypeUltrasonic Flow Meter
DesignTransit-Time, Doppler, Portable
OperationUltrasonic Signal Transmission
StandardsANSI, ISO, AWWA
IndustriesWater Treatment, Oil and Gas, HVAC Systems

Material Specifications

ComponentMaterial Options
BodyStainless Steel, Aluminum
SensorsCeramic, Piezoelectric
Mounting StrapsStainless Steel, Nylon

Technical Specifications

AttributeOptions
Size Range1/2 inch to 120 inches
Flow Velocity Range0.03 to 33 ft/s
Accuracy±0.2% to ±0.5%
Temperature Range-40°F to 300°F (-40°C to 149°C)
Power SupplyBattery, AC/DC
Communication ProtocolsModbus, HART, Ethernet

Accessories and Add-Ons

AccessoryDetails
Data LoggerRecords flow data for analysis
Signal ConverterConverts ultrasonic signals to readable data
Clamp-On TransducersFor non-invasive installation

Example Configurations

ConfigurationDetails
Fixed Installation6-inch Ultrasonic Flow Meter, Stainless Steel Body, Transit-Time Design
Portable Setup4-inch Flow Meter, Battery-Powered, Clamp-On Transducers

Additional Information

ParameterDetails
Warranty12-36 Months
CertificationsISO 9001, CE
TestingFactory Calibrated, Performance Verified

Micro Data Sheet for Ultrasonic Flow Meters

AttributeValue
MaterialStainless Steel
Size6 inches
Flow Velocity Range0.03 to 10 ft/s
Accuracy±0.5%
Power SupplyAC/DC

Vendor List for Ultrasonic Flow Meters

  1. Emerson: Supplies high-performance ultrasonic flow meters for industrial applications.
  2. Siemens: Offers transit-time and Doppler ultrasonic flow meters.
  3. KROHNE: Specializes in portable ultrasonic flow meters for versatile use.

Explore vendors for ultrasonic flowmeters in your region using Mails AI.

8. Cost Data for Ultrasonic Flow Meters

ParameterSpecificationEstimated Cost
MaterialStainless Steel$2,000 - $8,000
TypeTransit-Time$3,000 - $10,000
Size (Diameter)6 inches$4,000 - $12,000

For accurate pricing of ultrasonic flowmeters, access cost data using Cost AI.

3D Model of Ultrasonic Flow Meters

3D Model of Ultrasonic Flow Meter

To integrate this 3D model of a ultrasonic flowmeter in a Process Plant use Model Builder. Download ultrasonic-flowmeter.json. Choose File > Import and use the downloaded file to add the model to the scene. Choose Add > Light > Directional to add directional light.

Conclusion

Ultrasonic flow meters offer accurate, reliable, and non-invasive flow measurement for a wide range of industries. Their versatility and advanced design make them a preferred choice for engineers. Use this guide alongside tools like Micro Data Sheets, Vendor Lists, and Cost AI to make informed decisions and optimize your projects.

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